Technical Evaluation of the Substitute for the Aerial Helical Conveyor in the Sugar Transport Process
DOI:
https://doi.org/10.61117/ipsumtec.v9i1.462Keywords:
Sugar, helical conveyor, designAbstract
The sugar industry is characterized by operating in a highly competitive environment, where operational efficiency and the reliability of production processes are determining factors for maintaining product quality and ensuring continuous operations. In this context, improving internal material-handling systems is essential, as these stages directly influence the physical integrity of sugar, processing times, and the associated energy consumption (García & López, [4]). Therefore, companies in the sector must ensure that their facilities and equipment adhere to criteria of modernization, safety, and optimal performance.
This project is carried out in collaboration with a company from the metal-mechanic sector that provides services to the San Nicolás sugar mill, an industry dedicated to the integral processing of sugarcane. Within its operations, equipment such as the aerial screw conveyor is used to transport processed sugar to different points along the production line. Although this type of conveyor is widely used in industrial environments, it requires adequate maintenance conditions and design precision to prevent failures, material loss, or negative impacts on product quality (Rodríguez, [6]).
Upon detecting deficiencies in the performance of the original screw conveyor, its replacement with a new system was proposed, ensuring compliance with the technical specifications required to guarantee continuous, safe, and efficient operation. The replacement process included both the acquisition and installation of the new conveyor, following industrial regulations and quality parameters to ensure compatibility with the demands of the production process (Martínez & Herrera, [22]).
Following installation, mechanical no-load tests were conducted to verify the equipment’s stability, vibration, alignment, and overall performance. The results showed significant operational improvements and greater uniformity in sugar handling, which has a positive impact on the final product’s quality. Additionally, a preventive maintenance plan was developed to extend the service life of the new screw conveyor, minimize the risk of failures, and ensure production continuity under optimal conditions.
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Copyright (c) 2026 Lenin Jacobo Rosas Ortiz , Miguel Angel Solís Jiménez , Luis Antonio Calderón Palomares , José de Jesús González Reséndiz

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